Ceramicable silicone rubber composite tape-solution for safe and fireproof cables
In today's accelerating modernization process,power cables,as the nerve network in the urban bloodline,their safety is not only related to equipment operation efficiency,but also directly affects personal safety and public property safety.Although traditional fire-resistant cables can improve their fire resistance by adding flame retardants or metal sheaths,they still face problems such as structural failure and toxic smoke release in extreme fire scenarios.The emergence of ceramic composite tapes has brought revolutionary breakthroughs to this field,and their unique material properties and structural design are reshaping the safety standards of fire-resistant cables.

The core protective capability of ceramicized composite tape comes from its"high-temperature triggered ceramicization"mechanism.When the ambient temperature exceeds the critical value,the organic silicon polymer molecular chains in the belt will undergo recombination,forming a dense and hard ceramic silicon oxide structure.This process does not require external intervention and can complete the phase transition in just a few seconds,forming a continuous inorganic protective layer.Experimental data shows that the protective layer maintains its structural integrity even after being continuously burned in a 1200℃flame for 3 hours,effectively blocking the invasion of the flame on the internal conductor.Compared to the traditional mica tape that exhibits delamination and cracking above 800℃,the thermal stability of ceramic composite tape has been improved by more than 40%.
This phase transition process not only endows the material with excellent thermal insulation performance,but also forms a triple protective barrier:firstly,the oxygen index of the ceramic layer is greater than 90,and the characteristic of extinguishing immediately upon ignition can block the spread of fire along the cable;Secondly,its volume resistivity is greater than 1×10ΩΩ·m,which maintains insulation performance even in high humidity environments and avoids the risk of short circuits;Finally,the material only produces a small amount of water vapor during combustion,and the smoke density level reaches ZA1 level,completely solving the pain points of traditional flame retardant materials releasing toxic gases such as hydrogen halides and dioxins.
When technological advantages are transformed into practical application value,ceramic composite tapes demonstrate significant advantages.Its flexible structure can adhere to irregular cable surfaces,solving the problem of inconvenient installation of metal sheaths and increasing construction efficiency by 30%.In special scenarios such as nuclear power plants and rail transit,the material's radiation resistance and mechanical vibration resistance have been tested according to the British standard BS6387,and it does not require maintenance or replacement throughout its entire lifecycle.In terms of economy,although the initial material cost is 15-20%higher than traditional solutions,its design with the same lifespan as the cable(>30 years)significantly reduces the overall lifecycle cost.
Ceramic composite tapes comply with international standards such as RoHS and REACH,and have demonstrated reliable performance in benchmark projects such as the renovation of the City of London and the Singapore MRT Circle Line.With the upgrading of building fire prevention regulations from"passive flame retardant"to"active protection",this innovative material that integrates high temperature protection,electrical safety,and environmental friendliness is becoming a key puzzle in building a modern safe electrical environment.When fires are no longer catastrophic force majeure events,but risk events that can be scientifically managed,the material innovation represented by ceramic composite tapes is building a more solid firewall for humanity.