The upgrading of high-voltage platforms for new energy vehicles and the continuous increase in energy density of power batteries and energy storage equipment have made high-voltage insulation,high-temperature resistance and thermal runaway prevention core safety requirements of the industry.Copper busbars,wiring harnesses and battery packs for new energy systems are exposed to harsh operating conditions including high-voltage surges,accumulated high temperature and damp ageing for a long time,which may easily lead to risks such as insulation failure,short circuit,fire and flame spread.

 

　　Specially developed for new energy scenarios,ANDI ceramic silicone fire-resistant insulating tape features outstanding fire resistance,insulation and ageing resistance as well as good manufacturability.It is widely applied to copper busbars and wiring harnesses of new energy vehicles,power battery packs and energy storage battery packs,building a solid safety barrier for new energy equipment.

 

　　I.Core Product Performance:Adapted to Harsh New Energy Operating Conditions

 

　　ANDI ceramic silicone fire-resistant insulating tape is a dedicated protective material for new energy high-voltage systems,effectively making up for the shortcomings of traditional insulating materials such as poor high-temperature resistance,easy ageing and insufficient flame retardancy.

 

　　The product can withstand open flame up to 1300°C.When exposed to heat,it rapidly forms a dense ceramic protective layer to effectively block flame and high-temperature propagation.It reaches flame retardancy class FV-0,and is halogen-free,low-smoke,safe and eco-friendly.

 

　　In terms of electrical performance,its breakdown voltage exceeds 5 kV with stable insulating performance at high temperatures,making it suitable for 800V high-voltage platforms and eliminating risks of electric leakage and short circuit.It has passed the double 85 high-temperature&high-humidity long-term ageing test,and delivers excellent vibration resistance,damp-heat resistance and anti-ageing properties to suit long-term continuous operation of vehicle-mounted and energy storage equipment.Meanwhile,the flexible material offers good conformability,supports wrapping of special-shaped parts and automatic taping for mass production to meet industrial manufacturing demands.

 

　　II.Core Application Scenarios:Precisely Address New Energy Safety Pain Points

 

　　(1)Protection for Copper Busbars and Wiring Harnesses of New Energy Vehicles

 

　　High-voltage copper busbars and power wiring harnesses serve as the core of vehicle power transmission.With the popularization of high-voltage platforms,operating current and voltage rise significantly,causing traditional insulating materials to soften at high temperature and suffer breakdown failure easily.

 

　　Tightly wrapped ANDI ceramic insulating tape forms a high-strength fire-resistant insulating layer on the surface of copper busbars and high-voltage wiring harnesses.It maintains stable insulation,anti-ageing and anti-vibration performance under normal working conditions to guarantee safe power consumption during driving.In case of sudden short circuit,collision or high-temperature electric arc,it can ceramicize rapidly to block open flame and heat sources,prevent fire in high-voltage systems and reduce vehicle-level safety risks at the source.

 

　　(2)Insulation and Fire Protection for Power Battery Pack Modules

 

　　Power battery packs feature densely packed cells and high energy density;thermal runaway of a single cell may easily trigger cascading combustion accidents.This insulating tape is mainly used for protection of battery busbars,connecting circuits and gaps between modules.Its thin and light material does not occupy internal space of battery packs,fitting the lightweight and high-density integrated design of batteries.

 

　　When cells overheat or catch fire abnormally,the protective layer can quickly block heat and flame transmission,confine faults to individual cells,effectively restrain thermal runaway propagation,greatly improve the safety margin of power battery packs and serve the full life cycle of vehicles.

 

　　(3)System Protection for Energy Storage Battery Packs

 

　　Commercial,industrial and large-scale energy storage power stations operate continuously round the clock with large ambient temperature differences,high humidity and long maintenance cycles,imposing stringent requirements on insulation,fire resistance and long-term stability.

 

　　ANDI ceramic silicone fire-resistant insulating tape adapts to harsh energy storage working conditions,providing full-coverage protection for busbars,high-voltage terminals and connecting circuits of energy storage battery packs,and resisting erosion from high temperature,moisture and dust over extended periods.In scenarios including overload,short circuit and cell abnormality,it rapidly forms a heat-insulating fire barrier,preventing single-point faults from evolving into systemic fires and ensuring stable and safe operation of energy storage clusters.

 

　　III.Core Advantages of Product Application

 

　　Compared with traditional materials such as PVC,ordinary silicone and fiberglass,ANDI ceramic silicone fire-resistant insulating tape boasts stronger scenario adaptability.It integrates insulation,high-voltage resistance,high-temperature resistance,flame retardancy and anti-ageing properties,providing both routine protection and emergency fire prevention.

 

　　It withstands extreme high temperatures to fit operating conditions of high-voltage new energy equipment.The thin,light and flexible material supports automated mass production without increasing equipment load.Its stable and durable performance can effectively reduce equipment failure probability and maintenance costs.

 

　　IV.Conclusion

 

　　Safety standards in the new energy industry keep upgrading,so insulation and fire protection of core components are of vital importance.Precisely applicable to three core scenarios:copper busbars&wiring harnesses of new energy vehicles,power battery packs and energy storage battery packs,ANDI ceramic silicone fire-resistant insulating tape targets industry pain points including high-voltage insulation,high-temperature fire prevention and thermal runaway spread.With stable and reliable protective performance,it safeguards the high-quality and safe development of new energy vehicle and energy storage industries.

 

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