Thermal Runaway & Thermal Propagation Solution for EV & Energy Storage Battery Pack

ANDI ceramifiable silicone materials form a rigid ceramic barrier under extreme heat, effectively blocking heat transfer and stopping thermal runaway spread inside lithium-ion battery packs. Reliable battery safety protection for new energy vehicles and ESS systems.

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Battery Thermal Runaway Risk

Lithium-ion batteries carry risks of thermal runaway once internal short circuit occurs. High temperature, flame and hot gas can trigger adjacent cells, causing rapid thermal propagation and whole pack failure. For electric vehicles and energy storage stations, thermal propagation control is one of the core requirements of battery safety design.

Traditional insulation materials will melt, drip or lose strength at high temperature. ANDI ceramifiable silicone rubber is specially engineered for battery safety applications. It converts into a dense, hard ceramic layer when exposed to fire or high heat, maintaining structural integrity and suppressing heat and flame spread, gaining precious time for personnel evacuation.

Our Thermal Runaway Barrier Products

Ceramifiable Silicone Self-Adhesive Tape

Fire-Resistant Self-Adhesive Tape

Ceramic silicone tape for cell wrapping, module isolation, lightweight thermal barrier, easy lamination on battery surfaces.

Fire Resistant Insulation Buffer Pad

Thermal Insulation Buffer Pad

Shock absorption + fire blocking dual function. Used between battery modules, prevents thermal propagation while absorbing vibration.

Ceramifiable Silicone Rubber

Ceramifiable Silicone Rubber

Custom thickness available, rigid ceramic layer after burning, ideal for large-area partition in battery pack housing.

How Our Material Mitigates Thermal Runaway

1. Under normal working temperature, the material remains flexible, elastic and easy to assemble.

2. When local temperature rises sharply or flame occurs, the silicone compound starts ceramicization reaction.

3. A dense, non-flammable ceramic shell forms immediately, blocking heat radiation, flame and hot gas channel.

4. It stops thermal propagation to neighboring cells and gains precious time for personnel evacuation.

Low smoke, halogen-free, no toxic dripping during combustion, compliant with global battery safety standards.

Certifications & Qualifications

IATF16949

IATF16949 Automotive

ISO9001

ISO 9001 Quality

RoHS

RoHS Compliance

REACH

REACH Report

Application Cases

EV Battery Pack

EV Lithium Battery Pack

Energy Storage

Energy Storage System

Battery Module

Battery Module Isolation

BESS

Containerized BESS

FAQ

How does ceramifiable silicone stop thermal runaway propagation?

It turns into a hard ceramic barrier at high temperature, cutting off heat and flame transfer between adjacent cells, avoiding chain reaction.

What temperature can your thermal runaway barrier withstand?

Our formula can resist transient flame above 1200℃, the ceramic layer keeps blocking effect under intense thermal shock.

Can I get samples for thermal runaway testing?

Yes, we support free sample supply for your lab test. Custom thickness, size and shape available.

Do you support custom specification for battery project?

We provide OEM & ODM service, adjust hardness, density and ceramicization performance to match your PACK design requirement.